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Prolon PL-M2000-BLR : Boiler Controller, Up To 4 Boiler Stages, Outdoor Reset, Pump and Boiler Lead-Lag, 7 Configurable Analog Inputs, 5 Triac Outputs, 3 Analog Outputs, Modbus RTU (RS485)

Prolon

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PL-M2000-BLR
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Controller TypeBoiler Controller
Inputs7 configurable analog inputs
Digital Outputs5 triac, 10-30 VAC source
Analog Outputs3 x 0-10 VDC, 40 mA max
ProtocolModbus RTU (RS485)
Supply24 VAC, Class 2
The Prolon PL-M2000-BLR is a Modbus RTU boiler controller that sequences up to 4 boiler stages, resets supply water temperature from outdoor air, and runs lead-lag rotation for pumps and boilers from 7 configurable analog inputs.

Specifications sourced from Prolon datasheet PL-DATA-M2000BLR-C/F-EN, REV 7.3.0. Verified September 18, 2026.

Overview

The M2000 BLR is a stand-alone or networked boiler plant controller built on Prolon's M2000 hardware platform. It drives boiler staging, pump control, and supply water temperature reset through 5 triac outputs and 3 analog outputs, with every input individually configurable for thermistor, dry contact, 4-20mA, or 0-5 VDC signals. Control sequences are set locally or remotely with the free Prolon Focus software, and the controller runs its own internal clock, schedules, and calendars whether or not a supervisor is present.

Best For

  • Multi-boiler plants staging up to 4 boilers, a single multistage boiler, or a combination
  • Systems that need outdoor-air reset of the supply water setpoint
  • Plants with duty rotation requirements on pumps and boilers
  • Retrofits that need a Modbus RTU boiler controller on an existing RS485 trunk

Warranty and Sourcing

ZOT Supply is an authorized Prolon distributor. Every PL-M2000-BLR ships new in factory packaging and is covered by the Prolon manufacturer warranty. For current warranty terms and RMA handling, contact ZOT Supply at 855-825-2811 or sales@zotsupply.com.

Key Features

Up to 4 boiler stages

Stages multiple boilers, a single multistage boiler, or a combination of both.

2 modulating boilers

Controls up to 2 modulating boilers with an optional backup stage.

Outdoor reset

Resets the supply water setpoint from outside air temperature.

Lead-lag rotation

Multiple lead-lag sequences are available for both the pumps and the boilers.

Dedicated contact inputs

One input requests the maximum heat setpoint on contact closure; a second deactivates all boilers on contact closure.

Pump exercise

A configurable pump exercise sequence runs pumps through extended periods of inactivity.

  • Pump activity based on outside temperature or call for heat (or both)
  • Optional control sequence for a three-way valve
  • Offset the supply water setpoint from a network received demand or occupancy
  • Internal clock with configurable schedules and calendars
  • A manual/off/auto switch for each of the eight outputs
  • Proportional integral (PI) control loops
  • 5 digital outputs and 3 analog outputs equipped with resettable fuses
  • Built-in protection sequences with configurable temperature limits and minimum delays

Technical Specifications

SpecificationPL-M2000-BLR
Supply24 VAC +/-10%, 50/60 Hz, Class 2
Power5 VA (consumption), 40 VA (input)
Inputs7 configurable analog inputs (outside temp / supply temp / return temp / dry contacts for proof of pumps, max heat request and boiler disable). Input signals (thermistor / dry contact / 4-20mA / 0-5 VDC) individually configurable for each input
Digital Outputs5 triac outputs, 10-30 VAC source, 300 mA max (resettable fuse)
Analog Outputs3 x 0-10 VDC outputs, 40 mA max (resettable fuse)
Indication Lights (LED)State of each output / Communication / Power / State of microprocessor
MicroprocessorPIC18F6722, 8 bits, 40 MHz, 128 KB FLASH memory
CasingMolded ABS, UL94-HB
CommunicationModbus RTU (RS485), up to 127 nodes
Baud Rates9600, 19200, 38400, 57600, 76800, 115200
ConnectionRemovable screw-type terminal blocks (max 16 AWG) and RJ45 modular jacks
Dimensions5.39 in x 4.41 in x 2.25 in (137 mm x 112 mm x 57 mm)
Weight1.05 lbs (0.48 kg)
Environment-4 to 122 °F (-20 to 50 °C) Non-Condensing
CertificationUL916 Energy Management Equipment, CAN/CSA-C22.2, RoHS, FCC part 15: 2012 class B

Documentation

Frequently Asked Questions

How many boiler stages can the PL-M2000-BLR control?

Up to 4 boiler stages. That can be multiple boilers, a single multistage boiler, or a combination of the two. The controller can also modulate up to 2 boilers with an optional backup stage.

How many inputs does the PL-M2000-BLR have?

7 configurable analog inputs. They cover outside temp, supply temp, return temp, and dry contacts for proof of pumps, max heat request, and boiler disable. Each input is individually configurable for thermistor, dry contact, 4-20mA, or 0-5 VDC.

What outputs does the PL-M2000-BLR provide?

5 triac digital outputs rated 10-30 VAC source, 300 mA max with a resettable fuse, plus 3 analog outputs at 0-10 VDC, 40 mA max with a resettable fuse. Each of the eight outputs has a manual/off/auto switch.

Can the PL-M2000-BLR run without a network?

Yes. It operates stand-alone or networked over Modbus RTU (RS485) with up to 127 nodes. The internal clock, schedules, and calendars run on board.

What supply power does the PL-M2000-BLR need?

24 VAC +/-10%, 50/60 Hz, Class 2. Consumption is 5 VA, with 40 VA input.

Controller Type:
Boiler
Digital Outputs:
5
Analog Outputs:
3
Inputs:
7
Communication:
Modbus RTU (RS485)
Product Series:
M2000

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